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Micromoulding - Plastics & Rubber Weekly

Micro Moulding - 'Sovrin Claims Micro First'

Slough based plastic injection moulder, Sovrin Plastics is investing £100,000 in micro-moulding technology , placing the first UK order for a Battenfeld Micro System moulder. The Sovrin MicroSystem machine will be delivered in mid-October,will incorporate automatic handling and vision inspection systems. It is only the 10th sold by Battenfeld world-wide since its launch at K'98.

Sovrin Plastics will be using the machine to produce parts for use in devices for micro keyhole surgery. "These medical parts are getting smaller because the smaller the incision the faster the wound heals," said Sovrin Plastics managing director Peter Joiner.

"Existing Technology will just not be good enough in the future." Typical parts to be produced on the micro moulder will weigh between 0.002g and 0.003g and will be moulded on two and four cavity tooling in Vectra LCP and other high performance engineering resins. He would not however reveal the identity of the customer or the precise application of the products.

Battenfeld Microsystem
UK First: Sovrin's Battenfeld MicroSystem 50

Joiner acknowledged that £100'000 sounded an "extraordinary figure" for a five-tonne moulding machine with a one -gram shot, but is certain that the Battenfeld Micro moulding approach is the correct route to follow.

"We have been investigating micro moulding for some time. The MicroSystem is the only machine specifically built for micro moulding from the ground up," he said. A particular attraction of the Micro System is its screw and plunger mechanism, which allows parts to be produced on much smaller shot weights than traditional reciprocating screw systems, according to Joiner.

The £8M turnover moulder will be installing the MicroSystem in one of its Class 10'000 cleanrooms although moulding will be carried out within the unit's own Class 1000 Environment. Sovrin Plastics is a full service injection moulder serving the medical, pharmaceutical and general moulding industries. The company employs 135 people and operates 47 moulding machines ranging up to 250 tonnes and five cleanrooms.

Written by Chris Smith - 07.08.2000



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