Plastic injection moulding of technically challenging components is our core business and one of which we have excelled at for over thirty years. Our services as a custom plastic injection moulding and micromoulding specialist include,

Plastic Moulding Production

	Three cleanrooms of Class J (10'000) standard for particulate controlled moulding environment with similar facility for printing and automated & hand assembly
	Robotic automation or operator care
	Assembly Operations - automatic/manual
	Four colour pad-printing
	Inserts - moulded-in or post moulding operation
	Machine range - 46 - Virtually all Demag plastic injection moulding machines - maximum flexibility/interchangeability
	Machines have sophisticated microprocessor control for accurate repeatability
	Plastic Injection Moulding Plant has low average age
	24 hour operation
	Full Material traceability on all Plastic Injection moulded parts and Assemblies
	Micromoulding - Plastic Injection Moulding components weighing as little as 0.0008g with tolerances as little as a few microns

Plant List

	View Technical Plastic Injection Moulding Plant List
	View Cleanroom Plastic Injection Moulding Plant List
	View Tooling Division Plant List
	View our Micromoulding Production Cell

Material Selection

	Able to Advise on suitability for specified application and compatibility with subsequent finishing operations
	Wealth of Experience exists within the company on innumerable and diverse applications.
	Acquainted with the main regulatory limitations on the uses of polymers and additives e.g. UL94, FDA etc.
	Partnerships with all the leading polymer producers

Tool Design

	Compatible CAD/CAM Systems
	Exchange of data electronically
	Precision
	Correct and Safe functionality
	Serviceability/Aftercare
	Capable of modification/updating
	Life Expectancy - Choice of quality tool steels

Toolmaking

	State of the art equipment much of which is CNC
	Capable of handling all sizes of tools relative to moulding division capacity
	Highly skilled Toolmakers
	Digital link to CAD system
	Long term care of mould tools
	Safe storage of mould tools in controlled environment

Quality Engineering

	Responsible for observance of EN ISO 9002 procedures including pharmaceutical Codes of Practice
	In tune with the latest techniques and capable of reacting to any and all technological developments
	Able to specify and employ sophisticated special purpose equipment:
		Airflow monitoring Torque testing/analysis Pressure Testing Pull out strength testing Contact and Non-contact CMM's
	Skilled quality Engineers

Packaging

	To export regulation standard if required
	High quality corrugated cartons
	Palletised shipments
	Customers own Packaging:
		Point of sale packs Returnable/reusable tote bin
	Customer designed special packaging
	Labels with bar coding printed to agreed specification

Shipping

	Own fleet of vehicles
	Regular, planned routine deliveries
	Partnerships with reputable national and international shippers
	Able to operate modern logistical techniques e.g. Kanban, Ship to Stock, Ship to line and JIT
	Company has good strategic location for ports, airports and motorway network
	Approved for Air fright security - Aviation Security

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'The Design & Manufacturing Solution'

Plastic Injection Moulders & Toolmakers

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